A beautiful and unique medal isn’t just about the elements used but also how well everything comes together. To make a medal truly stand out, it needs a three-dimensional look and detailed text patterns. But how exactly are these 3D patterns made on a medal? Let’s explore this process with the experts at Karon medal manufacturer.

1. Creating a Three-Dimensional Effect

In the production of medals and badges, two main methods are used to create a 3D effect: die-casting and stamping.

• Die-Casting: This process involves engraving the medal’s design into a mold. Zinc alloy is then heated until it becomes liquid and is poured into the mold. As the alloy cools, it takes the shape of the mold, resulting in a medal with clear layers and a pronounced three-dimensional look. This method is ideal for medals made from zinc alloy.

• Stamping: Used primarily for copper medals, stamping requires a machine to apply significant force to the copper material. Due to copper’s high melting point, this force creates the 3D patterns directly on the medal’s surface.

2. Adding Text Patterns

The 3D patterns give the custom medal a unique look, but adding text patterns helps differentiate its purpose, organizer, and event details. Various techniques are used depending on the material of the medal:

• Alloy Medals: Text patterns are typically applied through screen printing or laser engraving.

• Crystal Medals: Techniques like color printing, internal engraving, and sandblasting are used to create text patterns. This involves scanning the pattern, polishing, and then engraving or sandblasting.

• Wooden Medals: Text is usually added through oxidation, corrosion, or coloring. Advanced manufacturing now allows for machine engraving on wooden medals.

• Resin Medals: Gold foil text is applied by hand.

• Precious Metal Medals: High-end medals made from gold, silver, or copper are generally laser engraved.

3. About Karon Medal Manufacturer

Dongguan Karon medal manufacturer specializes in providing customized products such as medals and badges, using advanced technology to deliver high-quality, personalized hardware products. In addition to medals and badges, Karon also produces commemorative coins, trophies, key chains, accessories, tags, cartoon badges, and other crafts. Whatever your customization needs, Karon’s creative designs and excellent craftsmanship can bring your ideas to life.